Titan Series of 650T-6000T Injection Molding Robotic Arms
The Titan series of robotic arms are used for various types of large plastic horizontal injection molding machines of 650-6000 tons. There are 3-axis and 5-axis AC servo drives. The vertical arm is telescopic stage, runner arm can be added to take out the runner. Redstone series is also a kind of top entry IML robot that is able to place the labels inside the mold and take out the finished products precisely. It is different from the side entry IML robot, the robotic arm goes into the mould from the top, which would not require much space around the machine.
T□□□□WD/WS/S3/S5
Model: 1500/1700/1900/2500/3000/4000
W: Telescopic stage
D: Product arm+runner arm
S: single arm (Product arm)
S3: Three-axis servo (Traverse/crosswise/vertical)
S5: Five-axis servo (Traverse/Crosswise for both arms/vertical for both arms/AC axis or BC axis as optional for single arm)
Main Specifications
Titan series robot is applicable to all types of horizontal injection molding machines of 650T to 6000T for take-out products. All axis are driven by an AC servo motors, and the minimum take-out timeis 2 .3s .Drycye time is within 14s . H igh repeat precision ± 0 .2 mm . P rogram can be set freely according to actual need.
High performance of take out function is suitable for quick take out or complicated take out applications. Robotarm is telescopic stage and runner arm can be added for three platen mould(for model 1500- 1900).
| model | T1500WS/WD-S3/S5 | T1700WS/WD-S3/S5 | T1900WS/WD-S3/S5 | T2500WS-S3 | T3000WS-S3 | T4000WS-S3 |
| Power supply capacity (KVA) | 2.3/3.7 | 2.3/3.7 | 3.7/4.5 | 5.1 | 5.1 | 6.9 |
| Applicable molding machine (ton) | 650-1000 | 800-1300 | 1000-1600 | 1600-3000 | 2500-4000 | 3000-6000 |
| Traverse stroke(mm) | 2400 (2700) | 2700 | 2700 | 3500 | 4500 | 6000 |
| Crosswise stroke (mm) | S3:P: 1030 S5:P:720 R:720 |
S3:P: 1210 S5:P:900 R:900 |
S3:P: 1390 S5:P:1080 R:1080 |
1960 | 2350 | 2800 |
| Vertical stroke (mm) | 1500 | 1700 | 1900 | 2500(3000) | 3000 | 4000 |
| Max loading (Kg) | 25 | 25 | 25 | 50 | 50 | 50 |
| Dry take out time (sec) | 2.3 | 2.6 | 2.9 | 4.5 | 5.2 | 6.5 |
| Dry cycle time (sec) | 14 | 15 | 19 | 23 | 24 | 28 |
| Air consumption (NI/cycle) | 28 | 33 | 38 | 104 | 120 | 140 |
| Net weight (Kg) | 700-900 | 800-1000 | 850-1050 | 3250 | 4300 | 4800 |
3 axis driven by AC servo motor(S3)
Vertical&C rosswise&Traverse axis is all driven by AC servo motors, high speed in taking out the action.
Telescopic Arm
The telescopic arm of the robot adopts high rigidity linear guide and alloy aluminum beam, together with a specially designed belt, greatly shortens the height of the vertical arms. It can not only increase the speed and stability of the vertical stroke but also can be applied to low workshops.
Crosswise Structure
Models of 1500-1900 is Unilateral structure
Models of 2200-4000 is frame structure
Swivel Structure
Coordinate with moving platen or fixed platen to realize take-out. The fixed swivel angle is 90 degrees.
The main structure of the robot
Crosswise and vertical arms are using high rigidity linear slide rail and aluminum alloy structure beam. It can meet the requirements of fast speed, less vibration, long service life, and good parts interchangeability.
Driven structure
Traverse and vertical axis use a special belt bypass mechanism. Crosswise is driven by a rack. Precision gearbox makes repeat precision is±0.15mm.
Optional function
Air pressure scissors: Air pressure scissors can be installed for runner cutting.
Photoelectric inspection on finished products: The sensor can be installed at the conveyor. Place the finished product on the conveyor to avoid hitting among products.
Tricolor light: I installed with tricolor light, so the user can easily check the robot operating state from a distance to workshop management. It can also distinguish the condition of the robots in auto, manual, or failure status.
A&C axis servo driven: The ends of the arm rotary mechanism can be driven by an AC servo motor with multiple angles and gestures.
Middle plate inspection: The position of the middle plate should be checked after mold opened the end position to avoid the runner arm from hitting the middle – plate.
Lubrication function: Manual central lubrication or auto lubrication can be equipped. For auto lubrication, when robot running times achieve a setting value, it will lubricate automatically.
Quick EOAT changing: To realize the quick separation of the EOAT and the robot. It’s simple and can save EOAT changing time.
- Specifications
- Drawing
Titan Series General Specifications
| power supply Power Source |
working pressure Working Pressure |
Maximum allowable air pressure Max.Allowed Pressure |
Drive mode Drive System |
Side pose Swivel |
| 1Φ/3ΦAC220V±20V 50/60HZ |
5Kgf/cm 2 0.49Mpa |
8Kgf/cm 2 0.8Mpa |
AC Servo Motor | 90° Fixed Pneumatic |
| Item | Description | LB
system |
Economical System | High– configurate
System |
|
Pendant |
Display screen size | 7.0 inch | 7.0 inch | 7.0 inch |
| Touch panel | ◎ | ◎ | ◎ | |
| Controller USB | ◎ | ◎ | ◎ | |
| Manual operation safety switch | ◎ | ※ | ◎ | |
| Storage
Capacity |
Number of mould data sets | 100 | 100 | 100 |
| Data
Transmission Function |
To use USB to copy same mold data from same model robot to another one to operate. | ◎ | ◎ | ◎ |
| Operation
Mode |
Teach program | ◎ | ◎ | ◎ |
| Fixed mode | ※ | ◎ | ◎ | |
| Interpolation | Linear interpolation, Circular interpolation,
Simultaneous movement |
◎ | ◎ | ◎ |
| Program
Function |
Loops, Jump, Stack, Compare, Judgement,
Arithmetic calculation |
◎ | ◎ | ◎ |
| Waiting position in side the mold,
Single step operating |
◎ | ◎ | ◎ | |
| Stacking
Function |
Standard stacking program | ◎ | ◎ | ◎ |
| Non-standard stacking program | ◎ | ◎ | ◎ | |
| Record
Function |
Operation record | ◎ | ◎ | ◎ |
| Alarm record | ◎ | ◎ | ◎ | |
| I/O record | ◎ | ◎ | ◎ | |
| QC Function | Sampling, Exclude the first few products,
Remove rejected part, Production statistics |
◎ | ◎ | ◎ |
| Safety
Protective Motion |
It will alarm while position setting is out of range, and the setting is not be stored. | ◎ | ◎ | ◎ |
| When triggering the hardware limit signal,
it will stop and alarm. |
◎ | ◎ | ◎ | |
| User | Multiple users management | ◎ | ◎ | ◎ |
| Spare I/O port | Standard spare Input/ Output | 15/15 | 3/2 | 10/14 |
| EOAT Circuit | Standard circuit: 2 vacuum, 2 grip | ◎ | ◎ | ◎ |
| Option – Max. extending circuit | 8 vacuum /
8 grip circuits |
4 vacuum /
4 grip circuits |
8 vacuum /
8 grip circuits |
|
| IMM Interface | Option – EUROMAP 12 or 67 | ◎ | ◎ | ◎ |
| Application | Insert, In-mold labeling (IML) etc. | ◎ | ◎ | ◎ |
