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R series injection molding machine robot arm

Redstone Series of 50T-800T Injection Molding Robot Arm

The Redstone series of robotic arms are used for various types of horizontal plastic injection molding machines of 50-800 tons. There are 3-axis and 5-axis AC servo drives. The product arm robot is for taking out products and runners. The vertical arm structures are single stage and telescopic stage, runner arm can be added to take out runner. The Redstone series of robots are suitable for high-precision, high-speed removal and embedding/insert, with fast response and high positioning accuracy for quick removal for single cavity and multiple cavities and embedding/insert applications.

R□□□□ID/IS/WD/WS/S3/S5
Model: 700/900/1100/1400
W: Telescopic stage
I: Single stage
D: Product arm+runner arm
S: single arm (Product arm)
S3: Three-axis servo (Traverse-Y±/Vertical-Z±/Crosswise-X±)
S5: Five-axis servo (Traverse-Y±/Vertical-Z±/Crosswise-X±/A axis/B axis/C axis as optional)

Main Specification

Redstone series is also a kind of top entry IML robot that is able to place the labels inside the mold and take out the finished products precisely. It is different from the side entry IML robot, the robotic arm goes into the mould from the top, which would not require much space around the machine.

Model R700
IS/ID/WS/WD-S3/S5
R900
IS/ID/WD-S3/S5
R1100
WS/WD-S3/S5
R1400W
WS/WD-S3/S5
Power supply capacity (KVA) 1.5 2.4 2.3/3.2 2.3/3.2
Applicable molding machine (ton) 50-200 200-350 300-450 550-800
Traverse stroke(mm) 1500(1800) 1500(1800) 1800(2000) 2000
Crosswise stroke (mm) I/W:S3:P:540/520
I/W:S5:P:360/290 R:360/290
I/W:S3:P:720/700
I/W:S5:P:540/470 R:540/470
S3:P:800
S5:P:600 R:600
S3:P:980
S5:P:780 R:780
Vertical stroke (mm) 700 900 1100 1400
Max loading (Kg) 3 5 12 12
Dry take out time (sec) 1.2 1.6 1.8 2.2
Dry cycle time (sec) 4.7 5.7 6.5 8.1
Air consumption (NI/cycle) 4 4 7 11
Net weight (Kg) 210-230 250-300 440-460 450-480

Easy operation
Easy Operation
Fast Speed
Fast Speed
Long Lifetime
Long Lifetime
low noise
Low Noise
Single stage
Single stage/Telescopic stage
Alluminum side structure1
Alluminum side structure
3 axis-1
3 axis/5 axis
All linear guides
All linear guides

The main structure of the robot

The main structure of the robot, crosswise and vertical arm is using

high rigidity linear slide rail and aluminum alloy structure beam.

It can meet the requirements of fast speed, less vibration,

long service life, good parts interchangeability.

structure of R series injection robot arm
Special belt bypass mechanism

Special belt bypass mechanism

traverse and vertical axis using special

belt bypass mechanism to prevent tooth

jumping during high-speed operation,

while having an excellent mute effect.

Swivel structure

Coordinate with moving platen or fixed platen

to realize take-out. The fixed swivel angle is 90 degrees.

Swivel structure

Optional function

Air pressure scissors: Air pressure scissors can be installed for runner cutting.

Photoelectric inspection on finished products: The sensor can be installed at the conveyor. Place the finished product on the conveyor to avoid hitting among products.

Tricolor light: Installed with tricolor light, the user can easily check the robot operating state from a distance to workshop management. It can also distinguish the condition of the robots in auto, manual, or failure status.

Quick EOAT changing: To reallize the quick separation of the EOAT and the robot. It’s simple and can save EOAT changing time.

A&C axis servo driven: The end of arm rotary mechanism can be driven by AC servo motor with multiple angle and gestures.

Middle plate inspection: Position of the middle plate should be checked after the mold opened the end position to avoid the runner arm from hitting middle platen.

Lubrication function: Manual central lubrication or auto lubrication can be equipped. For auto lubrication, when robot running times achieve a setting value, it will lubricate automatically.

 

 Redstone Series General Specifications

power supply
Power Source
working pressure
Working Pressure
Maximum allowable air pressure
Max.Allowed Pressure
Drive mode
Drive System
Swivel
1ΦAC220V±20V
50/60HZ
5Kgf/cm 2
0.49Mpa
8Kgf/cm 2
0.8Mpa
S5-AC Servo Motor
S3-AC Servo Motor
90° Fixed
Pneumatic

 

3 axis/ 5 axis Servo Motor System Function
Item Description LB

system

Economical System High

congurate

System

 

 

Pendant

Display screen size 7.0 inch 7.0  inch 7.0 inch
Touch panel
Controller USB
Manual operation safety switch
Storage

Capacity

Number of mould data sets 100 100 100
Data

Transmission

Function

To use USB to copy same mold data from same

model robot to another one to operate.

Operation

Mode

Teach program
Fixed mode
Interpolation Linear interpolation, Circular interpolation,

Simultaneous movement

Program

Function

Loops, Jump, Stack, Compare, Judgement,

Arithmetic calculation

Waiting position in side the mold,

Single step operating

Stacking

Function

Standard stacking program
Non-standard stacking program
Record

Function

Operation record
Alarm record
I/O record
QC Function Sampling, Exclude the first few products,

Remove rejected part, Production statistics

Safety

Protective

Motion

It will alarm while position setting is out of range,

and the setting is not be stored.

When triggering the hardware limit signal,

it will stop and alarm.

User Multiple users management
Spare I/O port Standard spare Input/ Output 15/15 3/2 10/14
Standard circuit: 2 vacuum, 2 grip
Option – Max. extending circuit
IMM Interface Option – EUROMAP 12 or 67
Application
R1100-1400WS-S3/WD-S5

R1100-1400WS-S3 WD-S5

R700-900IS-S3/ID-S5/WS-S3/WD-S5

R700-900IS-S3 ID-S5 WS-S3 WD-S5

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