New Titan Series of 650T-4000T Injection Molding Robot Arm
The New Titan series of robotic arms are used for 650-4000 tons of various large plastic horizontal injection molding machines, 3-axis servo drive, robot arm for taking out products, and the vertical arm is telescopic stage. This series is used for large sized product removal, especially for long product, like bumpers, door strips. Redstone series is also a kind of top entry IML robot that is able to place the labels inside the mold and take out the finished products precisely. It is different from the side entry IML robot, the robotic arm goes into the mould from the top, which would not require much space around the machine.
TN□□□□WS/S3/S5
Model: 1500/1700/1900/2500/3000/4000
W: Telescopic stage
S: single arm (product arm)
S3: Three-axis servo (Traverse/vertical/crosswise)
S5: Five-axis servo(Traverse/vertical/crosswise/A axis/B axis/C axis as optional)
Main Specification
The New Titan series of robotic arms are used for 650 -6000 tons of various large plastic horizontal injection molding machines,3 -axis servo drives, and robot arms for taking out products. This series is used for large-sized product removal, especially for long products, like bumpers, door strips, trash bins, and so on.
| model | TN1500WS-S3 | TN1700WS-S3 | TN1900WS-S3 | TN2500WS-S3 | TN3000WS-S3 | TN4000WS-S3 |
| Power supply capacity (KVA) | 2.7 | 2.7 | 2.7 | 5.4 | 5.4 | 7.2 |
| Applicable molding machine (ton) | 650-1000 | 800-1300 | 1000-1600 | 1600-3000 | 2500-4000 | 3000-6000 |
| Traverse stroke (mm) | 2400 | 2700 | 2700 | 3500 | 4500 | 6000 |
| Crosswise stroke (mm) | 1240 | 1320 | 1480 | 1950 | 2260 | 2350 |
| Vertical stroke (mm) | 1500 | 1700 | 1900 | 2500 | 3000 | 4000 |
| Maximum load (Kg) | 25 | 25 | 25 | 50 | 50 | 50 |
| Dry take out time (sec) | 3.3 | 2.6 | 2.9 | 4.5 | 5.2 | 6.5 |
| Dry cycle time (sec) | 12 | 14 | 19 | 23 | 24 | 28 |
| Air consumption (NI/cycle) | 25 | 27 | 34 | 104 | 120 | 140 |
| Net weight (Kg) | 800 | 850 | 920 | 2500 | 2800 | 3500 |
The Main Structure Of The Robot
Crosswise and vertical arm are using high rigidity linear slide rail and aluminum alloy structure beam. It can meet
the requirements of fast speed, less vibration, long service life, good parts interchangeability.
Swivel Structure
Coordinate with moving platen or fixed platen to realize take-out. The fixed swivel angle is 90 degrees.
Telescopic Arm
The telescopic arm of the robot adopts high rigidity linear guide and alloy aluminum beam, together with a specially designed belt, greatly shortens the height of the vertical arms. It can not only increase the speed and stability of the vertical stroke but also can be application to low workshop.
Optional Function
Air pressure scissors: Air pressure scissors can be installed for runner cutting.
Photoelectric inspection on finished products: The sensor can be installed at the conveyor. Place the finished product on the conveyor to avoid hitting among products.
Tricolor light: I installed with tricolor light, so the user can easily check the robot operating state from a distance to workshop management. It can also distinguish the condition of the robots in auto, manual, or failure status.
A&C axis servo driven: The ends of the arm rotary mechanism can be driven by an AC servo motor with multiple angles and gestures.
Middle plate inspection: The position of the middle plate should be checked after mold opened the end position to avoid the runner arm from hitting the middle – plate.
Lubrication function: Manual central lubrication or auto lubrication can be equipped. For auto lubrication, when robot running times achieve a setting value, it will lubricate automatically.
Quick EOAT changing: To realize the quick separation of the EOAT and the robot. It’s simple and can save EOAT changing time.
- Specifications
- Drawing
TN Series General Specifications
| power supply Power Source |
working pressure Working Pressure |
Maximum allowable air pressure Max.Allowed Pressure |
Drive mode Drive System |
Swivel |
| 1Φ/3ΦAC220V±20V 50/60HZ |
5Kgf/cm 2 0.49Mpa |
8Kgf/cm 2 0.8Mpa |
AC Servo Motor | 90° Fixed Pneumatic |
| Item | Description | LB
system |
Economical System | High– configurate
System |
|
Pendant |
Display screen size | 7.0 inch | 7.0 inch | 7.0 inch |
| Touch panel | ◎ | ◎ | ◎ | |
| Controller USB | ◎ | ◎ | ◎ | |
| Manual operation safety switch | ◎ | ※ | ◎ | |
| Storage
Capacity |
Number of mould data sets | 100 | 100 | 100 |
| Data
Transmission Function |
To use USB to copy same mold data from same model robot to another one to operate. | ◎ | ◎ | ◎ |
| Operation
Mode |
Teach program | ◎ | ◎ | ◎ |
| Fixed mode | ※ | ◎ | ◎ | |
| Interpolation | Linear interpolation, Circular interpolation,
Simultaneous movement |
◎ | ◎ | ◎ |
| Program
Function |
Loops, Jump, Stack, Compare, Judgement,
Arithmetic calculation |
◎ | ◎ | ◎ |
| Waiting position in side the mold,
Single step operating |
◎ | ◎ | ◎ | |
| Stacking
Function |
Standard stacking program | ◎ | ◎ | ◎ |
| Non-standard stacking program | ◎ | ◎ | ◎ | |
| Record
Function |
Operation record | ◎ | ◎ | ◎ |
| Alarm record | ◎ | ◎ | ◎ | |
| I/O record | ◎ | ◎ | ◎ | |
| QC Function | Sampling, Exclude the first few products,
Remove rejected part, Production statistics |
◎ | ◎ | ◎ |
| Safety
Protective Motion |
It will alarm while position setting is out of range, and the setting is not be stored. | ◎ | ◎ | ◎ |
| When triggering the hardware limit signal,
it will stop and alarm. |
◎ | ◎ | ◎ | |
| User | Multiple users management | ◎ | ◎ | ◎ |
| Spare I/O port | Standard spare Input/ Output | 15/15 | 3/2 | 10/14 |
| EOAT Circuit | Standard circuit: 2 vacuum, 2 grip | ◎ | ◎ | ◎ |
| Option – Max. extending circuit | 8 vacuum /
8 grip circuits |
4 vacuum /
4 grip circuits |
8 vacuum /
8 grip circuits |
|
| IMM Interface | Option – EUROMAP 12 or 67 | ◎ | ◎ | ◎ |
| Application | Insert, In-mold labeling (IML) etc. | ◎ | ◎ | ◎ |
